# CLAUDE.md — Diskless Fleet Boot System This repo builds the boot system for a fleet of diskless hosts: PXE/HTTP-booted, authenticating to the network with **802.1X EAP-TLS using a TPM-held key**, running **MACsec** on the access link, and mounting an immutable **erofs + dm-verity root over NVMe/TCP**. Each release is a signed **UKI** plus root image packaged as a **FROM-scratch OCI artifact image**. The authoritative architecture document is `docs/diskless-fleet-design-v2.pdf` — read it before structural changes. ## Repo layout ``` diskless.pkr.hcl Packer template (qemu builder) http/ks.cfg Kickstart for the throwaway build VM files/dracut/95dot1x-macsec/ Custom dracut module (the heart of the system) files/etc/dot1x/ Supplicant config + RADIUS CA (placeholder) files/etc/dracut.conf.d/90-diskless.conf no-hostonly + drivers + modules files/etc/NetworkManager/ NM unmanaged-device config scripts/extract-artifacts.sh qcow2 -> kernel/initramfs/erofs+verity/cmdline scripts/build-oci.sh ukify + sbsign + roothash gate + OCI image docs/ Design PDF and supporting notes ``` ## Build & test commands ```bash packer init . packer validate . # always before committing template changes packer build -var image_version=X.Y.Z \ -var nic_drivers="ice mlx5_core" \ -var oci_image=/fleet-boot . # add sb_key/sb_cert for signed builds bash -n files/dracut/95dot1x-macsec/*.sh scripts/*.sh # shell syntax gate shellcheck files/dracut/95dot1x-macsec/*.sh scripts/*.sh ``` Build-host deps: qemu-kvm, libguestfs-tools, erofs-utils, cryptsetup, jq, systemd-ukify, sbsigntools, buildah (or docker). ## Architecture invariants — do not violate these These encode failure modes that brick the fleet. Treat them as hard constraints; if a task appears to require breaking one, stop and flag it instead of working around it. 1. **No per-host state in any artifact, ever.** No hostnames, keys, certs, MACs, or per-host config in the initramfs, rootfs, UKI, or OCI image. All host identity derives from the TPM at runtime (key at persistent handle `0x81010001`, cert at NV index `0x01800001`, hostnqn derived from the cert serial). If a change needs per-host data, it belongs in the enrolment flow, not the image. 1. **The hook ordering in `dot1x-macsec-up.sh` is load-bearing.** NV-cert extraction → supplicant start → wait for `Authorized` + macsec0 → DHCP **on macsec0** → hostnqn derivation. Never DHCP before auth completes (pre-auth leases are invalid after VLAN assignment); never connect NVMe before macsec0 is addressed. 1. **The supplicant must survive switch-root.** It is launched with `exec -a @wpa_supplicant` (systemd root-storage-daemon convention) and its state lives under `/run`. Do not “clean up” the `@`, move state off `/run`, or hand the interface to NetworkManager — MKA times out in ~6 s without keepalives and the root filesystem link dies. The NM unmanaged-devices config exists for this reason; keep it in sync with interface naming. 1. **roothash coupling is a hard gate.** `build-oci.sh` refuses to build if the `roothash=` in the UKI cmdline ≠ `verity.json`. Never weaken, skip, or warn-instead-of-fail this check: a mismatched UKI/rootfs pair is an unbootable fleet. 1. **The UKI cmdline is immutable once signed.** Any cmdline change (including `NVMET_TRADDR`) requires a rebuild + re-sign. Prefer a per-environment DNS name for NVMe discovery over per-environment builds. 1. **Signing keys never enter the build VM or this repo.** `sb_key` / `sb_cert` are CI/HSM-provided paths on the build host. Never commit key material, never copy keys into provisioner steps, never echo them in logs. Unsigned builds are lab-only and must keep their loud warning. 1. **Reproducibility of the root image is a security property.** `mkfs.erofs` runs with fixed UUID and `-T 0`; the verity root hash must be a pure function of the input tree. Don’t introduce timestamps, random seeds, or build-host paths into the rootfs. 1. **The initramfs is built `--no-hostonly` and contents are asserted.** The build VM is virtio-only; real NIC drivers, `macsec`, `nvme-tcp`, erofs, and veritysetup are explicitly listed in `90-diskless.conf` and checked via `lsinitrd | grep` in the template. When adding a runtime dependency to the hook, add it to the dracut module’s `install()` *and* extend the lsinitrd assertion. 1. **The OCI artifact image stays FROM scratch.** Only `/artifacts/{fleet-.efi, rootfs.erofs, verity.json, SHA256SUMS}`. No shell, no tools, no base image. Serving software (SPDK, nginx) lives in separate, independently versioned images — never merge them into the artifact image. 1. **Deployments are pinned by digest.** One commit per fleet release in the deployment manifest; that manifest is the single source coupling UKI ↔ namespace. Rollback = revert the commit. ## Things that look like bugs but aren’t - `identity="fleet-host"` in the supplicant config is intentionally generic; RADIUS derives real identity from the certificate CN/SAN. - `/etc/machine-id` is truncated empty in the image; each host generates its own into the tmpfs overlay at boot. - `/etc/fstab` is effectively empty; root comes from netroot + verity. - The build VM has no TPM. Correct — nothing host-specific exists at build time. CI boot tests use swtpm. - `files/etc/dot1x/radius-ca.pem` is a placeholder; builds succeed with it but authentication cannot. Replace per environment, don’t commit real internal CA material unless the repo’s classification allows it. ## Known bench-verify items (check before trusting a change in production) - TPM key reference method in wpa_supplicant: `private_key="handle:..."` via OpenSSL tpm2 provider vs tpm2-pkcs11 URI — depends on the distro build; the supplicant config carries both options. - erofs module availability on the target RHEL kernel (fallback: journal-less ext4 in `extract-artifacts.sh`). - `systemd.verity_root_options=hash-offset` support in the shipped systemd (fallback: split data/hash into two namespaces). - `network-legacy` dracut module availability (the hook’s `ifup` step needs porting if a future release drops it). ## Testing changes Full boot-chain smoke test runs in QEMU/Proxmox: swtpm (test key at the fleet handle, test cert in NV) + hostapd as wired 802.1X/MACsec authenticator + FreeRADIUS on a veth/bridge (bridge needs `group_fwd_mask=8` or EAPOL is silently dropped). Pass criteria: port `Authorized`, macsec0 addressed, NVMe namespace connected, verity root mapped, overlay writable, supplicant alive after switch-root. Any change to the dracut module, supplicant config, or cmdline must pass this before merge. Template-only changes need `packer validate` + shellcheck at minimum. ## Conventions - Shell: bash, `set -euo pipefail` in scripts (dracut hooks source dracut-lib instead and must stay POSIX-ish bash compatible with the initramfs environment — no GNU-only tools not installed by the module). - Keep comments that explain *why* (timing constraints, kernel behaviours); they encode bench findings that are expensive to rediscover. - Versioning: semver on `image_version`; the OCI tag matches; the git tag matches; one release == one digest == one manifest commit.