diff --git a/diskless.pkr.hcl b/diskless.pkr.hcl index 6edd4fa..e82712d 100644 --- a/diskless.pkr.hcl +++ b/diskless.pkr.hcl @@ -417,16 +417,23 @@ build { # plymouth's `drm` dep instmods a broad DRM set (i915/amdgpu/radeon/…) and # dracut bundles each module's firmware into the initramfs (amdgpu fw is the # classic UKI bloater), so trimming FIRST shrinks BOTH the rootfs erofs AND - # the UKI's initramfs. Keep i915 (all Intel gens) + intel/ (ice DDP for the - # ice/mlx5 server-NIC build variant + small Intel blobs) + mellanox + - # intel-ucode; strip the rest (~600 MB). Safe for the initramfs: the fleet + # the UKI's initramfs. Keep i915 (all Intel gens — the fleet's only + # firmware-loading GPU) + intel/ice (the ice server-NIC DDP, the SOLE intel/ + # blob any host needs — ish/sof/ibt are sensor-hub/audio/bluetooth, none + # loaded at boot) + intel-ucode; strip the rest (~600 MB). NOT mellanox/ — + # those are mlxsw_spectrum SWITCH-ASIC blobs, not NIC firmware (mlx5 NIC fw is + # on-card, never request_firmware'd from /usr/lib/firmware), so they're dead + # weight even for an mlx5 build. Safe for the initramfs: the fleet # splash GPU (i915) fw is kept and the build-VM splash uses virtio-gpu/bochs # (no fw) — dracut just warns "firmware not found" for the removed drm modules # and continues. Risk asymmetry: missing NIC fw would brick the fleet (none # needed), missing GPU fw only degrades a display. BENCH-VERIFY the kiosk # renders on the 820. Strip-in-place (rm, not rpm -e): linux-firmware can't be # dropped as a package without also losing i915. See docs/TODO #18. - "if [ -d /usr/lib/firmware ]; then find /usr/lib/firmware -mindepth 1 -maxdepth 1 ! -name i915 ! -name intel ! -name mellanox ! -name intel-ucode -exec rm -rf {} + ; fi", + "if [ -d /usr/lib/firmware ]; then find /usr/lib/firmware -mindepth 1 -maxdepth 1 ! -name i915 ! -name intel ! -name intel-ucode -exec rm -rf {} + ; fi", + # Narrow intel/ to just ice (NIC DDP); drop ish (sensor hub), sof (audio DSP), + # ibt (bluetooth) etc. — none are loaded on this fleet (audit 2026-07-03). + "[ -d /usr/lib/firmware/intel ] && find /usr/lib/firmware/intel -mindepth 1 -maxdepth 1 ! -name ice -exec rm -rf {} + || true", # Wi-Fi firmware: wired-only fleet (no iwlwifi). Remove the packages cleanly # so the rpmdb stays honest (the find above dropped their iwlwifi-*.ucode). "dnf remove -y 'iwl*-firmware' 2>/dev/null || true", @@ -449,6 +456,10 @@ build { # before dracut. See docs/TODO #18. "echo \"==> initramfs size: $(du -h /boot/initramfs-generic.img | cut -f1)\"", "echo '==> firmware bundled in initramfs (expect i915 only):'; grep -i '/firmware/' /tmp/lsinitrd.txt || echo ' (none)'", + # Largest files IN the initramfs (in-cpio size, before the outer zstd) — after + # the firmware strip the .img is module-bound (the --no-hostonly DRM/net/crypto + # set), so this surfaces the next trim targets (e.g. GPU driver kmods). See #18. + "echo '==> initramfs largest files:'; awk '/^-/{print $5, $NF}' /tmp/lsinitrd.txt | sort -rn | head -25", "grep -E 'macsec|wpa_supplicant|tpm2_nvread|nvme.tcp|erofs|veritysetup' /tmp/lsinitrd.txt", # Assert NetworkManager is in the initramfs — the network-manager dracut # module is what renews the DHCP lease post-switch-root. A missing/renamed diff --git a/docs/TODO.md b/docs/TODO.md index c9b0e1f..328db7a 100644 --- a/docs/TODO.md +++ b/docs/TODO.md @@ -1504,11 +1504,31 @@ load — the one real risk); (b) if any host has a non-Intel GPU or an `ice`/`ml widen the keep-list before trusting fleet-wide. Audited models so far: HP-820-class (i915 + e1000e + iwlwifi-dropped) and virtio VMs. +**Build-verified 2026-07-03:** firmware **678 MB → 147 MB**; the initramfs diagnostic +confirms only the keep-list is bundled (i915 all-gens + intel/ice + intel/ish + mellanox) +— proving the pre-dracut ordering works. But the initramfs came out **97 MB**, and it's +now **kernel-MODULE-bound, not firmware** (~10 MB fw): the `--no-hostonly` + plymouth +`drm` set pulls every GPU driver (`amdgpu.ko` etc.) even though the fleet is i915-only. + +**[x] DONE — follow-on trims (2026-07-03):** +- **`omit_drivers+=" amdgpu radeon nouveau "`** in `90-diskless.conf` — drops the + discrete-GPU kmods plymouth's `drm` dep would instmod (amdgpu.ko is the biggest single + module); keeps i915 + virtio-gpu/bochs for the splash. Targets the 97 MB initramfs/UKI. +- **Firmware keep-list tightened**: dropped `mellanox/` (those are `mlxsw_spectrum` + SWITCH-ASIC blobs, NOT NIC fw — mlx5 NIC fw is on-card) and narrowed `intel/` to just + `ice` (dropped ish/sof/ibt = sensor-hub/audio/bluetooth, none loaded at boot). +- **Initramfs top-25-files diagnostic** added after the dracut build (sorts `lsinitrd.txt` + by size) so the next build shows what dominates the `.img` — measure before the next cut. +- **BENCH-VERIFY:** kiosk still renders on the 820 (i915 kept); check the new + "initramfs largest files" log line for the post-omit size + next targets. + **Combined:** ~**800 MB** off the uncompressed erofs (langpacks + firmware), dwarfing the -kiosk weak-deps trim (#4). NEXT candidates from the manifest (measure, don't guess): -`iso-codes` (19 MB), `samba-client-libs`/`intel-mediasdk`/`gstreamer` (chromium-common -HARD deps — only removable by dropping HTML5 media), `binutils` (25 MB, build-only?), -`cracklib-dicts` (9.8 MB, needed for pam pwquality — keep). +kiosk weak-deps trim (#4), plus a smaller UKI/initramfs from the DRM-driver omit. NEXT +candidates from the manifest (measure, don't guess): `iso-codes` (19 MB), +`samba-client-libs`/`intel-mediasdk`/`gstreamer` (chromium-common HARD deps — only +removable by dropping HTML5 media, and samba/rabbitmq/rist/srt/zmq are libavformat +DT_NEEDED so they can't go without breaking future media — confirmed via ldd 2026-07-03), +`binutils` (25 MB, build-only?), `cracklib-dicts` (9.8 MB, needed for pam pwquality — keep). **Stack note:** committed on `trim-rpm`. When `optimise-ram` rebases onto the new `trim-rpm`, expect a trivial `docs/TODO.md` tail conflict (both branches appended after diff --git a/files/etc/dracut.conf.d/90-diskless.conf b/files/etc/dracut.conf.d/90-diskless.conf index a58470e..49184a3 100644 --- a/files/etc/dracut.conf.d/90-diskless.conf +++ b/files/etc/dracut.conf.d/90-diskless.conf @@ -25,5 +25,13 @@ add_dracutmodules+=" dot1x-macsec network-manager nvmf systemd-veritysetup " add_dracutmodules+=" plymouth " filesystems+=" erofs overlay " add_drivers+=" macsec nvme-tcp nvme-fabrics dm-verity @NIC_DRIVERS@ " +# Omit the discrete-GPU DRM drivers plymouth's `drm` dep would otherwise instmod +# in --no-hostonly mode. This fleet is Intel i915 ONLY (the build VM uses +# virtio-gpu/bochs), so amdgpu/radeon/nouveau are dead weight — amdgpu.ko alone is +# the single biggest module in the initramfs. i915 + virtio-gpu/bochs stay for the +# splash. (Their FIRMWARE is already stripped pre-dracut in diskless.pkr.hcl; this +# drops the MODULES too.) If a future host has a non-Intel GPU, remove it here. +# See docs/TODO #18. +omit_drivers+=" amdgpu radeon nouveau " install_items+=" /etc/dot1x/radius-ca.pem /etc/dot1x/wpa_supplicant-dot1x.conf " compress="zstd"